How do I determine which size ICF to use?

ICFs pro­vide a rein­forced con­crete wall which is designed to spe­cif­ic engi­neer­ing prin­ci­ples. Typ­i­cal res­i­den­tial con­struc­tion, per the applic­a­bil­i­ty lim­its in the build­ing code, allows walls 10′ (3 m) high or less between lat­er­al sup­ports (floor and roof con­nec­tions). Below grade walls must have a min­i­mum 6″ (150 mm) con­crete core. In some regions, an 8″ (200 mm) con­crete core is the min­i­mum allowed thick­ness for below grade walls.

The 4″ (100 mm) form can­not be used below grade as a foun­da­tion wall. The 4″ (100 mm) form may be used for above grade walls up to a max­i­mum of 10′ (3.0 m).

The 6″ (150 mm) form, above grade, is lim­it­ed to approx­i­mate­ly 14′ (4.2 m) in height. Walls high­er than 14′ (4.2 m) must use an 8″ (200 mm) or larg­er form.

Typ­i­cal res­i­den­tial con­struc­tion will use 6″ or 8″ con­crete core size blocks. Project spe­cif­ic engi­neer­ing may allow for some core thick­ness to span ver­ti­cal­ly high­er than these pro­posed guide­lines.

Is there a problem when placing concrete, dropping concrete from the top of the wall which may be over 8' (2.4 m)?
No. Spec­i­fi­ca­tions in the Amer­i­ca Con­crete Insti­tute (ACI) do not lim­it the max­i­mum dis­tance con­crete can free fall. Engi­neer­ing stud­ies and reports have shown that free fall from up to 35′ doesn’t reduce con­crete qual­i­ty and there is no evi­dence of seg­re­ga­tion or weak­ened con­crete strength. ICF con­crete design calls for a high slump mix which assists in reduc­ing seg­re­ga­tion.
When can I backfill the foundation wall?
The con­crete must cure for a min­i­mum of 7 days and the foun­da­tion wall must be lat­er­al­ly sup­port­ed, mean­ing the floor sys­tem is installed sup­port­ing the top of the wall. All below grade water­proof­ing / damp­proof­ing must be installed.
Is burning EPS toxic?
Test reports con­duct­ed by the Nation­al Research Coun­cil state: The max­i­mum tox­i­c­i­ty index obtained from the com­bus­tion of poly­styrene was of the same order as that of wood.” Fox Blocks ICFs have been test­ed to meet build­ing code require­ments for flame spread rat­ings, smoke devel­op­ment and tox­i­c­i­ty
Is the Fox Blocks product rated by ‘Energy Star’?
Ener­gy Star does not eval­u­ate or rate insu­la­tion prod­ucts. Every Fox Blocks home when test­ed by an Ener­gy Rater, can meet and exceed the Ener­gy Star home stan­dards and achieve a 5 Star rat­ing and a HERS’ score well below the min­i­mum Ener­gy Star require­ment of 85, or in Cana­da, high­er than an Ener­Guide rat­ing of 80.
What if my contractor doesn’t know how to build with it?
Fox Blocks offers the most com­pre­hen­sive installer train­ing in the indus­try. We can train your con­trac­tor or help you locate a trained installer in your area.
Is an ICF home quieter than a stick framed home?
Absolute­ly. The exte­ri­or walls are two lay­ers of con­tin­u­ous insu­la­tion, the den­si­ty of sol­id con­crete and a lay­er of ½” gyp­sum board on the inside all con­tribute to supe­ri­or sound sup­pres­sion of STC 50 for the whole build­ing enve­lope. Note: A wood frame sys­tem of equiv­a­lent STC rat­ing would be 2 x 4 studs spaced 16˝ o/​c, with 3½˝ absorp­tive mate­r­i­al, 1 lay­er of 5 /8˝ Type X gyp­sum board on resilient chan­nels spaced 16˝ o/​c, and 2 lay­ers of 5 /8˝ Type X gyp­sum board on the oth­er side. (Cour­tesy of 1995 NBCC Sec­tion A9.10.3.1 Wall #W5a)
Can I install a 16' garage door and / or large openings in a concrete wall?
Yes, if the fol­low­ing cri­te­ria is avail­able for the design of a con­crete lin­tel (beam) over the open­ing – con­crete lin­tel depth min­i­mum 16″ (400 mm) or more with no point loads. Larg­er open­ings would require an engi­neered design.
Is a high performance ICF home less expensive to build than a wood framed high performance home?
Yes, mar­gin­al­ly high­er on the ini­tial cap­i­tal costs, but, it is a record­ed fact that Fox Blocks high per­for­mance homes out per­form in com­fort and oper­at­ing costs over a wood framed home. These cre­ates month­ly cost sav­ings for the life cycle of the Fox Blocks home.
Why is the concrete limited to a placement height or lifts of 4 feet (1.2 m)?
To alle­vi­ate the pres­sure from the liq­uid con­crete, the con­crete is placed in lay­ers or lifts’. The first lift is lim­it­ed to 4′ (1.2 m) of con­crete around the perime­ter of the build­ing. This allows approx­i­mate­ly one hour for the con­crete to set-up before con­tin­u­ing with the next 4′ (1.2 m) lift. The low­er lift pro­vides sup­port for the next lift as the con­crete is placed con­tin­u­ous­ly around the build­ing in con­sec­u­tive lifts to the top of the wall.