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What is a ‘blow-out’?

A ​‘blow-out’ is a break in the form, gen­er­al­ly due to the pres­sure from the liq­uid con­crete dur­ing the con­crete place­ment and/​or con­sol­i­da­tion. Fox Blocks ICFs are designed to main­tain a high safe­ty fac­tor of pres­sure from the liq­uid con­crete. Dam­aged forms or fail­ure to sup­port areas where forms have been cut leav­ing a large area of EPS between the web sup­ports may cause a blow-out. Over con­sol­i­da­tion may also cause a blow-out.

Fox Blocks rec­om­mends the Pre-Place­ment Check­list be reviewed for all wall assem­blies pri­or to the place­ment of con­crete, to find poten­tial prob­lem areas and install addi­tion­al strap­ping or sup­port to pre­vent blow-outs. Gen­er­al­ly, for an Fox Blocks form, the size of a blow-out may be lim­it­ed to the EPS between the webs, 6″ or 8″ wide by the height of one form. If a blow-out occurs, the con­crete pour moves to anoth­er area on the wall, the hole is patched by replac­ing the EPS, installing wood sup­port over the area, and then resum­ing the pour.

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What do termites do to the foam?
EPS pro­vides no nutri­ent val­ue and is not a food source for ter­mites. If left exposed, ter­mites may tun­nel into the foam in search of fibrous food. When build­ing, in a heavy ter­mite infes­ta­tion area, care is required in the detail­ing and con­struc­tion of the walls that will be in con­tact with ground, to pre­vent access to the foam for ter­mites.
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Is EPS the same as XPS?
No, these insu­la­tion prod­ucts are quite dif­fer­ent. EPS is closed cell expand­ed poly­styrene, while XPS is a closed cell extrud­ed poly­styrene. The prop­er­ties, appli­ca­tions and costs of each are quite dif­fer­ent. The major­i­ty of ICFs are man­u­fac­tured with EPS.
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Are there different types of Expanded Polystyrene (EPS)?
EPS is list­ed basi­cal­ly under four prop­er­ty clas­si­fi­ca­tions – Type I, II, III and IV. The char­ac­ter­is­tics are based on the den­si­ty of the mold­ed foam which defines the prod­uct type. Fox Blocks ICFs are man­u­fac­tured as a Type II EPS with a den­si­ty of approx­i­mate­ly 1.5 pounds per cubic foot.
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Do I have to finish my basement walls with drywall?
All build­ing codes in the USA and Cana­da spec­i­fy that plas­tic insu­la­tion (EPS) must be cov­ered by a ther­mal bar­ri­er equiv­a­lent to 15 min­utes of fire pro­tec­tion in hab­it­able spaces. If the base­ment is clas­si­fied as hab­it­able space, then gyp­sum board must be applied but does have to taped and filled. Check with your local build­ing offi­cial.
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How do frame in openings?
Fox Blocks has devel­oped the Fox Buck specif­i­cal­ly to frame open­ings such as win­dows and doors. The Fox Buck pro­vides insu­la­tion around the open­ing plus sup­port for the attach­ment of the win­dow or door.
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Does EPS ‘off gas’?
EPS does not off-gas. Fox Blocks forms do not and nev­er have con­tained any CFC or HCFC prod­ucts. The forms are made by a steam process that uti­lizes ​‘pen­tene gas’ as a blow­ing agent. The blow­ing agent dis­si­pates from the prod­uct with­in 48 hours of man­u­fac­tur­ing. Fox Blocks forms are odor­less, do not dete­ri­o­rate, and do not off gas.
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Does EPS absorb water?
No, EPS is a closed cell foam and does not act like a sponge or absorb water.
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Does the EPS provide support for a wood sill plate?
No, the EPS has no struc­tur­al capac­i­ty to sup­port any loads. Wood sill plates must achieve the required bear­ing from the con­crete with­in the ICF. A wood plate that can­tilevers 1⁄3 over the EPS and bears 2⁄3 on the con­crete is allow­able. This can be done with a min­i­mum 2 x 6 plate. If a 2 x 4 plate is required, a taper top form should be used to extend the con­crete under the plate.
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When is a Taper Top form required?
Taper Top forms are specif­i­cal­ly designed to pro­vide a larg­er bear­ing sur­face along the top of the wall. Typ­i­cal­ly, the increased bear­ing sur­face may be used to sup­port mason­ry, floor or roof loads. Taper top forms are used in the tran­si­tion from ICF to wood frame con­struc­tion and the taper top form would be the top form on the wall.
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