Can I install a 16' garage door and / or large openings in a concrete wall?
Yes, if the fol­low­ing cri­te­ria is avail­able for the design of a con­crete lin­tel (beam) over the open­ing – con­crete lin­tel depth min­i­mum 16″ (400 mm) or more with no point loads. Larg­er open­ings would require an engi­neered design.
Why is the concrete limited to a placement height or lifts of 4 feet (1.2 m)?
To alle­vi­ate the pres­sure from the liq­uid con­crete, the con­crete is placed in lay­ers or lifts’. The first lift is lim­it­ed to 4′ (1.2 m) of con­crete around the perime­ter of the build­ing. This allows approx­i­mate­ly one hour for the con­crete to set-up before con­tin­u­ing with the next 4′ (1.2 m) lift. The low­er lift pro­vides sup­port for the next lift as the con­crete is placed con­tin­u­ous­ly around the build­ing in con­sec­u­tive lifts to the top of the wall.
What is the typical Interior finish on an ICF?

All build­ing codes in the USA and Cana­da spec­i­fy that plas­tic insu­la­tion (EPS) must be cov­ered by a ther­mal bar­ri­er equiv­a­lent to 15 min­utes of fire pro­tec­tion in hab­it­able spaces. This is achieved with ½” gyp­sum board or an equiv­a­lent mate­r­i­al. Fox Blocks has spe­cif­ic fire test­ing that proves reg­u­lar ½” gyp­sum board with reg­u­lar dry­wall screws fas­tened into the plas­tic webs remains on the wall for the required 15-minute time peri­od.

Is an ICF home quieter than a stick framed home?
Absolute­ly. The exte­ri­or walls are two lay­ers of con­tin­u­ous insu­la­tion, the den­si­ty of sol­id con­crete and a lay­er of ½” gyp­sum board on the inside all con­tribute to supe­ri­or sound sup­pres­sion of STC 50 for the whole build­ing enve­lope. Note: A wood frame sys­tem of equiv­a­lent STC rat­ing would be 2 x 4 studs spaced 16˝ o/​c, with 3½˝ absorp­tive mate­r­i­al, 1 lay­er of 5 /8˝ Type X gyp­sum board on resilient chan­nels spaced 16˝ o/​c, and 2 lay­ers of 5 /8˝ Type X gyp­sum board on the oth­er side. (Cour­tesy of 1995 NBCC Sec­tion A9.10.3.1 Wall #W5a)
What size and how much steel reinforcement is required in an ICF?

Fox Blocks walls are designed as rein­forced con­crete walls, with steel rein­force­ment bars spec­i­fied to be installed ver­ti­cal­ly and hor­i­zon­tal­ly, as the walls are built. Typ­i­cal rein­force­ment bar sizes used are #4 or #5 (10 m or 15 m).

How do I determine which size ICF to use?

ICFs pro­vide a rein­forced con­crete wall which is designed to spe­cif­ic engi­neer­ing prin­ci­ples. Typ­i­cal res­i­den­tial con­struc­tion, per the applic­a­bil­i­ty lim­its in the build­ing code, allows walls 10′ (3 m) high or less between lat­er­al sup­ports (floor and roof con­nec­tions). Below grade walls must have a min­i­mum 6″ (150 mm) con­crete core. In some regions, an 8″ (200 mm) con­crete core is the min­i­mum allowed thick­ness for below grade walls.

The 4″ (100 mm) form can­not be used below grade as a foun­da­tion wall. The 4″ (100 mm) form may be used for above grade walls up to a max­i­mum of 10′ (3.0 m).

The 6″ (150 mm) form, above grade, is lim­it­ed to approx­i­mate­ly 14′ (4.2 m) in height. Walls high­er than 14′ (4.2 m) must use an 8″ (200 mm) or larg­er form.

Typ­i­cal res­i­den­tial con­struc­tion will use 6″ or 8″ con­crete core size blocks. Project spe­cif­ic engi­neer­ing may allow for some core thick­ness to span ver­ti­cal­ly high­er than these pro­posed guide­lines.

How do you control voids in the wall?
The con­crete mix is a high slump 5″- 6.5″ (125 mm – 165 mm) with a small­er aggre­gate size so the con­crete flows eas­i­ly. The per­son in charge of plac­ing the con­crete should watch the con­crete flow through­out the whole wall to ensure there are no void pock­ets. Inter­nal vibrat­ing pro­vides good con­sol­i­da­tion, elim­i­nat­ing voids.
Does the Fox Blocks contain recycled materials?
The plas­tic webs in Fox Blocks forms are 100% recy­cled postin­dus­tri­al polypropy­lene. The EPS insu­la­tion is vir­gin mate­r­i­al. Recy­cled con­tent for an ICF block is mea­sured by weight. The recy­cled con­tent by weight of a stan­dard 6″ Fox Blocks form — 48%.
Does expanded polystyrene (EPS) present a serious fire hazard?
The EPS in an Fox Blocks has a flame retar­dant that allows the forms to be flame resis­tant. The EPS will melt when exposed to sus­tained tem­per­a­tures over 300°F (149°C). The igni­tion point of the melt­ed styrene is 600°F (315°C) (wood is approx­i­mate­ly 500°F (260°C). Fox Blocks have been test­ed to meet the build­ing code require­ments for flame spread and smoke devel­op­ment, plus Fox Blocks may be used as fire resis­tant rat­ed wall assem­blies in schools and hos­pi­tals.
Do I need an engineer to design and stamp Fox Blocks building plans?
Fox Blocks are list­ed in the build­ing codes (IRC- Sec­tions R404, R611 or NBCC Part 9) with spe­cif­ic applic­a­bil­i­ty lim­its for res­i­den­tial con­struc­tion. If the project meets the applic­a­bil­i­ty lim­its with­in the build­ing code, a Pro­fes­sion­al Engi­neer may not be required (depen­dent on local build­ing depart­ment require­ments). A build­ing offi­cial has the right to request engi­neer­ing and in some regions all projects require a professional’s stamp. For any projects that exceed the applic­a­bil­i­ty lim­its, a Pro­fes­sion­al Engi­neer is required for the struc­tur­al design. Check with your local build­ing depart­ment.