Why is the concrete limited to a placement height or lifts of 4 feet (1.2 m)?
To alle­vi­ate the pres­sure from the liq­uid con­crete, the con­crete is placed in lay­ers or lifts’. The first lift is lim­it­ed to 4′ (1.2 m) of con­crete around the perime­ter of the build­ing. This allows approx­i­mate­ly one hour for the con­crete to set-up before con­tin­u­ing with the next 4′ (1.2 m) lift. The low­er lift pro­vides sup­port for the next lift as the con­crete is placed con­tin­u­ous­ly around the build­ing in con­sec­u­tive lifts to the top of the wall.
Is there a problem when placing concrete, dropping concrete from the top of the wall which may be over 8' (2.4 m)?
No. Spec­i­fi­ca­tions in the Amer­i­ca Con­crete Insti­tute (ACI) do not lim­it the max­i­mum dis­tance con­crete can free fall. Engi­neer­ing stud­ies and reports have shown that free fall from up to 35′ doesn’t reduce con­crete qual­i­ty and there is no evi­dence of seg­re­ga­tion or weak­ened con­crete strength. ICF con­crete design calls for a high slump mix which assists in reduc­ing seg­re­ga­tion.
What is the R-Value?

The clear R‑Value of an Fox Blocks is R22, how­ev­er cur­rent Ener­gy codes rec­og­nize the lack of ther­mal bridg­ing in an ICF and the con­tri­bu­tion of the mass con­crete on the influ­ence of the ther­mal per­for­mance. Whole wall cal­cu­la­tions indi­cate a Fox blocks wall assem­bly pro­vides an R24 rat­ing.

The con­tin­u­ous dou­ble lay­er (inside and out­side) of insu­la­tion, the elim­i­na­tion of ther­mal bridg­ing and min­i­mal air infil­tra­tion through the mass con­crete wall assem­bly, allows Fox Blocks walls to per­for­mance in the high per­for­mance wall assem­bly cat­e­go­ry. Com­plet­ing the enve­lope with ener­gy effi­cient win­dows and doors and roof insu­la­tion, Fox Blocks homes can eas­i­ly meet and exceed ener­gy code require­ments and exceed the min­i­mum require­ments for Ener­gy Star and Ener­Guide. A Fox Blocks struc­ture requires 44% less ener­gy to heat and 32% less ener­gy to cool.

Do ICFs require a special concrete mix design?
The con­crete is nor­mal strength, min­i­mum 2500 psi (20 MPa) per build­ing codes. The mix design spec­i­fies a small­er aggre­gate and high­er slump than con­crete typ­i­cal­ly used for floors. Most Ready-Mix sup­pli­ers are famil­iar with an ICF con­crete mix design.
Does the EPS provide support for a wood sill plate?
No, the EPS has no struc­tur­al capac­i­ty to sup­port any loads. Wood sill plates must achieve the required bear­ing from the con­crete with­in the ICF. A wood plate that can­tilevers 13 over the EPS and bears 23 on the con­crete is allow­able. This can be done with a min­i­mum 2 x 6 plate. If a 24 plate is required, a taper top form should be used to extend the con­crete under the plate.
How do I determine which size ICF to use?

ICFs pro­vide a rein­forced con­crete wall which is designed to spe­cif­ic engi­neer­ing prin­ci­ples. Typ­i­cal res­i­den­tial con­struc­tion, per the applic­a­bil­i­ty lim­its in the build­ing code, allows walls 10′ (3 m) high or less between lat­er­al sup­ports (floor and roof con­nec­tions). Below grade walls must have a min­i­mum 6″ (150 mm) con­crete core. In some regions, an 8″ (200 mm) con­crete core is the min­i­mum allowed thick­ness for below grade walls.

The 4″ (100 mm) form can­not be used below grade as a foun­da­tion wall. The 4″ (100 mm) form may be used for above grade walls up to a max­i­mum of 10′ (3.0 m).

The 6″ (150 mm) form, above grade, is lim­it­ed to approx­i­mate­ly 14′ (4.2 m) in height. Walls high­er than 14′ (4.2 m) must use an 8″ (200 mm) or larg­er form.

Typ­i­cal res­i­den­tial con­struc­tion will use 6″ or 8″ con­crete core size blocks. Project spe­cif­ic engi­neer­ing may allow for some core thick­ness to span ver­ti­cal­ly high­er than these pro­posed guide­lines.

What is EPS made from?
Poly­styrene is vir­gin mate­r­i­al, man­u­fac­tured from petro­le­um. Poly­styrene beads are expand­ed with steam heat to be up to 40 times their orig­i­nal vol­ume and then the expand­ed beads are mold­ed again by steam heat into 258″ rigid insu­la­tion pan­els to cre­ate a Fox Blocks ICF.
Can the plastic webs be detected by using stud finders?

A stud find­er typ­i­cal­ly uses the den­si­ty of mate­ri­als to locate studs. The polypropy­lene (plas­tic) web mate­r­i­al will show up on high qual­i­ty den­si­ty stud find­ers. Note, the webs in Fox Blocks are spaced at 8″ (200 mm) on cen­ter and will be con­tin­u­ous ver­ti­cal­ly on each side of the wall.

Is an ICF home quieter than a stick framed home?
Absolute­ly. The exte­ri­or walls are two lay­ers of con­tin­u­ous insu­la­tion, the den­si­ty of sol­id con­crete and a lay­er of ½” gyp­sum board on the inside all con­tribute to supe­ri­or sound sup­pres­sion of STC 50 for the whole build­ing enve­lope. Note: A wood frame sys­tem of equiv­a­lent STC rat­ing would be 2 x 4 studs spaced 16˝ o/​c, with 3½˝ absorp­tive mate­r­i­al, 1 lay­er of 5 /8˝ Type X gyp­sum board on resilient chan­nels spaced 16˝ o/​c, and 2 lay­ers of 5 /8˝ Type X gyp­sum board on the oth­er side. (Cour­tesy of 1995 NBCC Sec­tion A9.10.3.1 Wall #W5a)
How do you control voids in the wall?
The con­crete mix is a high slump 5″- 6.5″ (125 mm – 165 mm) with a small­er aggre­gate size so the con­crete flows eas­i­ly. The per­son in charge of plac­ing the con­crete should watch the con­crete flow through­out the whole wall to ensure there are no void pock­ets. Inter­nal vibrat­ing pro­vides good con­sol­i­da­tion, elim­i­nat­ing voids.