Why is the concrete limited to a placement height or lifts of 4 feet (1.2 m)?
To alle­vi­ate the pres­sure from the liq­uid con­crete, the con­crete is placed in lay­ers or lifts’. The first lift is lim­it­ed to 4′ (1.2 m) of con­crete around the perime­ter of the build­ing. This allows approx­i­mate­ly one hour for the con­crete to set-up before con­tin­u­ing with the next 4′ (1.2 m) lift. The low­er lift pro­vides sup­port for the next lift as the con­crete is placed con­tin­u­ous­ly around the build­ing in con­sec­u­tive lifts to the top of the wall.
Is there a problem when placing concrete, dropping concrete from the top of the wall which may be over 8' (2.4 m)?
No. Spec­i­fi­ca­tions in the Amer­i­ca Con­crete Insti­tute (ACI) do not lim­it the max­i­mum dis­tance con­crete can free fall. Engi­neer­ing stud­ies and reports have shown that free fall from up to 35′ doesn’t reduce con­crete qual­i­ty and there is no evi­dence of seg­re­ga­tion or weak­ened con­crete strength. ICF con­crete design calls for a high slump mix which assists in reduc­ing seg­re­ga­tion.
How do I determine which size ICF to use?

ICFs pro­vide a rein­forced con­crete wall which is designed to spe­cif­ic engi­neer­ing prin­ci­ples. Typ­i­cal res­i­den­tial con­struc­tion, per the applic­a­bil­i­ty lim­its in the build­ing code, allows walls 10′ (3 m) high or less between lat­er­al sup­ports (floor and roof con­nec­tions). Below grade walls must have a min­i­mum 6″ (150 mm) con­crete core. In some regions, an 8″ (200 mm) con­crete core is the min­i­mum allowed thick­ness for below grade walls.

The 4″ (100 mm) form can­not be used below grade as a foun­da­tion wall. The 4″ (100 mm) form may be used for above grade walls up to a max­i­mum of 10′ (3.0 m).

The 6″ (150 mm) form, above grade, is lim­it­ed to approx­i­mate­ly 14′ (4.2 m) in height. Walls high­er than 14′ (4.2 m) must use an 8″ (200 mm) or larg­er form.

Typ­i­cal res­i­den­tial con­struc­tion will use 6″ or 8″ con­crete core size blocks. Project spe­cif­ic engi­neer­ing may allow for some core thick­ness to span ver­ti­cal­ly high­er than these pro­posed guide­lines.

Can I install a 16' garage door and / or large openings in a concrete wall?
Yes, if the fol­low­ing cri­te­ria is avail­able for the design of a con­crete lin­tel (beam) over the open­ing – con­crete lin­tel depth min­i­mum 16″ (400 mm) or more with no point loads. Larg­er open­ings would require an engi­neered design.
What size and how much steel reinforcement is required in an ICF?

Fox Blocks walls are designed as rein­forced con­crete walls, with steel rein­force­ment bars spec­i­fied to be installed ver­ti­cal­ly and hor­i­zon­tal­ly, as the walls are built. Typ­i­cal rein­force­ment bar sizes used are #4 or #5 (10 m or 15 m).

Does the Fox Blocks contain recycled materials?
The plas­tic webs in Fox Blocks forms are 100% recy­cled postin­dus­tri­al polypropy­lene. The EPS insu­la­tion is vir­gin mate­r­i­al. Recy­cled con­tent for an ICF block is mea­sured by weight. The recy­cled con­tent by weight of a stan­dard 6″ Fox Blocks form — 48%.
Do I need an engineer to design and stamp Fox Blocks building plans?
Fox Blocks are list­ed in the build­ing codes (IRC- Sec­tions R404, R611 or NBCC Part 9) with spe­cif­ic applic­a­bil­i­ty lim­its for res­i­den­tial con­struc­tion. If the project meets the applic­a­bil­i­ty lim­its with­in the build­ing code, a Pro­fes­sion­al Engi­neer may not be required (depen­dent on local build­ing depart­ment require­ments). A build­ing offi­cial has the right to request engi­neer­ing and in some regions all projects require a professional’s stamp. For any projects that exceed the applic­a­bil­i­ty lim­its, a Pro­fes­sion­al Engi­neer is required for the struc­tur­al design. Check with your local build­ing depart­ment.
What is the R-Value?

The clear R‑Value of an Fox Blocks is R22, how­ev­er cur­rent Ener­gy codes rec­og­nize the lack of ther­mal bridg­ing in an ICF and the con­tri­bu­tion of the mass con­crete on the influ­ence of the ther­mal per­for­mance. Whole wall cal­cu­la­tions indi­cate a Fox blocks wall assem­bly pro­vides an R24 rat­ing.

The con­tin­u­ous dou­ble lay­er (inside and out­side) of insu­la­tion, the elim­i­na­tion of ther­mal bridg­ing and min­i­mal air infil­tra­tion through the mass con­crete wall assem­bly, allows Fox Blocks walls to per­for­mance in the high per­for­mance wall assem­bly cat­e­go­ry. Com­plet­ing the enve­lope with ener­gy effi­cient win­dows and doors and roof insu­la­tion, Fox Blocks homes can eas­i­ly meet and exceed ener­gy code require­ments and exceed the min­i­mum require­ments for Ener­gy Star and Ener­Guide. A Fox Blocks struc­ture requires 44% less ener­gy to heat and 32% less ener­gy to cool.

What is EPS made from?
Poly­styrene is vir­gin mate­r­i­al, man­u­fac­tured from petro­le­um. Poly­styrene beads are expand­ed with steam heat to be up to 40 times their orig­i­nal vol­ume and then the expand­ed beads are mold­ed again by steam heat into 258″ rigid insu­la­tion pan­els to cre­ate a Fox Blocks ICF.
Does EPS ‘off gas’?
EPS does not off-gas. Fox Blocks forms do not and nev­er have con­tained any CFC or HCFC prod­ucts. The forms are made by a steam process that uti­lizes pen­tene gas’ as a blow­ing agent. The blow­ing agent dis­si­pates from the prod­uct with­in 48 hours of man­u­fac­tur­ing. Fox Blocks forms are odor­less, do not dete­ri­o­rate, and do not off gas.