How do you control voids in the wall?
The concrete mix is a high slump 5″- 6.5″ (125 mm – 165 mm) with a smaller aggregate size so the concrete flows easily. The person in charge of placing the concrete should watch the concrete flow throughout the whole wall to ensure there are no void pockets. Internal vibrating provides good consolidation, eliminating voids.
What is the typical Interior finish on an ICF?
All building codes in the USA and Canada specify that plastic insulation (EPS) must be covered by a thermal barrier equivalent to 15 minutes of fire protection in habitable spaces. This is achieved with ½” gypsum board or an equivalent material. Fox Blocks has specific fire testing that proves regular ½” gypsum board with regular drywall screws fastened into the plastic webs remains on the wall for the required 15-minute time period.
What size and how much steel reinforcement is required in an ICF?
Fox Blocks walls are designed as reinforced concrete walls, with steel reinforcement bars specified to be installed vertically and horizontally, as the walls are built. Typical reinforcement bar sizes used are #4 or #5 (10 m or 15 m).
Is an ICF home quieter than a stick framed home?
Absolutely. The exterior walls are two layers of continuous insulation, the density of solid concrete and a layer of ½” gypsum board on the inside all contribute to superior sound suppression of STC 50 for the whole building envelope. Note: A wood frame system of equivalent STC rating would be 2 x 4 studs spaced 16˝ o/c, with 3½˝ absorptive material, 1 layer of 5 /8˝ Type X gypsum board on resilient channels spaced 16˝ o/c, and 2 layers of 5 /8˝ Type X gypsum board on the other side. (Courtesy of 1995 NBCC Section A9.10.3.1 Wall #W5a)
Is the Fox Blocks product rated by ‘Energy Star’?
Energy Star does not evaluate or rate insulation products. Every Fox Blocks home when tested by an Energy Rater, can meet and exceed the Energy Star home standards and achieve a 5 Star rating and a ‘HERS’ score well below the minimum Energy Star requirement of 85, or in Canada, higher than an EnerGuide rating of 80.
Do ICFs require a special concrete mix design?
The concrete is normal strength, minimum 2500 psi (20 MPa) per building codes. The mix design specifies a smaller aggregate and higher slump than concrete typically used for floors. Most Ready-Mix suppliers are familiar with an ICF concrete mix design.
Does expanded polystyrene (EPS) present a serious fire hazard?
The EPS in an Fox Blocks has a flame retardant that allows the forms to be flame resistant. The EPS will melt when exposed to sustained temperatures over 300°F (149°C). The ignition point of the melted styrene is 600°F (315°C) (wood is approximately 500°F (260°C). Fox Blocks have been tested to meet the building code requirements for flame spread and smoke development, plus Fox Blocks may be used as fire resistant rated wall assemblies in schools and hospitals.
What is EPS made from?
Polystyrene is virgin material, manufactured from petroleum. Polystyrene beads are expanded with steam heat to be up to 40 times their original volume and then the expanded beads are molded again by steam heat into 25⁄8″ rigid insulation panels to create a Fox Blocks ICF.
Are there different types of Expanded Polystyrene (EPS)?
EPS is listed basically under four property classifications – Type I, II, III and IV. The characteristics are based on the density of the molded foam which defines the product type. Fox Blocks ICFs are manufactured as a Type II EPS with a density of approximately 1.5 pounds per cubic foot.
Do I have to finish my basement walls with drywall?
All building codes in the USA and Canada specify that plastic insulation (EPS) must be covered by a thermal barrier equivalent to 15 minutes of fire protection in habitable spaces. If the basement is classified as habitable space, then gypsum board must be applied but does have to taped and filled. Check with your local building official.