What size and how much steel reinforcement is required in an ICF?

Fox Blocks walls are designed as rein­forced con­crete walls, with steel rein­force­ment bars spec­i­fied to be installed ver­ti­cal­ly and hor­i­zon­tal­ly, as the walls are built. Typ­i­cal rein­force­ment bar sizes used are #4 or #5 (10 m or 15 m).

How do I determine which size ICF to use?

ICFs pro­vide a rein­forced con­crete wall which is designed to spe­cif­ic engi­neer­ing prin­ci­ples. Typ­i­cal res­i­den­tial con­struc­tion, per the applic­a­bil­i­ty lim­its in the build­ing code, allows walls 10′ (3 m) high or less between lat­er­al sup­ports (floor and roof con­nec­tions). Below grade walls must have a min­i­mum 6″ (150 mm) con­crete core. In some regions, an 8″ (200 mm) con­crete core is the min­i­mum allowed thick­ness for below grade walls.

The 4″ (100 mm) form can­not be used below grade as a foun­da­tion wall. The 4″ (100 mm) form may be used for above grade walls up to a max­i­mum of 10′ (3.0 m).

The 6″ (150 mm) form, above grade, is lim­it­ed to approx­i­mate­ly 14′ (4.2 m) in height. Walls high­er than 14′ (4.2 m) must use an 8″ (200 mm) or larg­er form.

Typ­i­cal res­i­den­tial con­struc­tion will use 6″ or 8″ con­crete core size blocks. Project spe­cif­ic engi­neer­ing may allow for some core thick­ness to span ver­ti­cal­ly high­er than these pro­posed guide­lines.

Is installing ICFs a DIY project?
Fox Blocks rec­om­mends that all installers using Fox Blocks ICFs com­plete a Fox Blocks train­ing pro­gram to ensure they have a bet­ter under­stand­ing of the basics. How­ev­er, for first time installers, it is pre­ferred that a Fox Blocks trained, expe­ri­enced installer inspect the instal­la­tion pri­or to place­ment of con­crete and assist in the place­ment of the con­crete, as they are famil­iar with work­ing with con­crete and can ensure the build is struc­tural­ly sound and safe and the walls are con­sol­i­dat­ed prop­er­ly, built straight and plumb.
Can you vibrate or consolidate the concrete in ICFs?
Yes, con­sol­i­da­tion of the con­crete is one of the key ele­ments in the place­ment of con­crete in an ICF wall. Fox Blocks rec­om­mends inter­nal vibra­tion with a pen­cil vibra­tor, quick­ly in and slow­ly out.
How does the ICF block get secured to the foundation?
The ICF blocks are held in place with either low expan­sion spray foam or a met­al starter track. The bracing/​alignment sys­tem, typ­i­cal­ly installed after the 4th course of block, also sup­ports the ICFs in place. Once the con­crete is in the wall there is no con­cern with the forms mov­ing. The con­crete is con­nect­ed to the foot­ing with rein­forc­ing dow­els.
Is the Fox Blocks form recyclable?
Yes, every com­po­nent of the Fox Blocks form itself plus the con­crete and rein­force­ment bars are recy­clable.
What is the R-Value?

The clear R‑Value of an Fox Blocks is R22, how­ev­er cur­rent Ener­gy codes rec­og­nize the lack of ther­mal bridg­ing in an ICF and the con­tri­bu­tion of the mass con­crete on the influ­ence of the ther­mal per­for­mance. Whole wall cal­cu­la­tions indi­cate a Fox blocks wall assem­bly pro­vides an R24 rat­ing.

The con­tin­u­ous dou­ble lay­er (inside and out­side) of insu­la­tion, the elim­i­na­tion of ther­mal bridg­ing and min­i­mal air infil­tra­tion through the mass con­crete wall assem­bly, allows Fox Blocks walls to per­for­mance in the high per­for­mance wall assem­bly cat­e­go­ry. Com­plet­ing the enve­lope with ener­gy effi­cient win­dows and doors and roof insu­la­tion, Fox Blocks homes can eas­i­ly meet and exceed ener­gy code require­ments and exceed the min­i­mum require­ments for Ener­gy Star and Ener­Guide. A Fox Blocks struc­ture requires 44% less ener­gy to heat and 32% less ener­gy to cool.

Can you build and pour concrete in cold weather?
Yes. The forms insu­late the con­crete and enhance the cur­ing process. The top of the forms, or exposed con­crete areas will need to be cov­ered, tem­porar­i­ly, with insu­la­tion to pre­vent the exposed con­crete from freez­ing. Fox Blocks projects can be con­struct­ed any time of the year, no delays for cold weath­er.
What is the difference between Fox Blocks ICFs and the competitors, and why are Fox Blocks ICFs better? Why should I use Fox Blocks ICFs?
Most ICF blocks share com­mon fea­tures and ben­e­fits. Fox Blocks, as a com­pa­ny, pro­vides 30 years’ expe­ri­ence in prod­uct devel­op­ment, doc­u­men­ta­tion, test­ing and train­ing, as well as ver­sa­til­i­ty in the line of prod­ucts to meet all appli­ca­tions. The key dif­fer­ence comes in the exper­tise and sup­port you get from Fox Blocks. Fox Blocks is the leader in insu­lat­ing con­crete form con­struc­tion – proven in over 100,000 com­mer­cial and res­i­den­tial projects across North Amer­i­ca. Exten­sive resources and sup­port sys­tems are avail­able to ensure your project’s suc­cess from start to fin­ish. Please vis­it our web­site www.Fox Blocks​.com to review our project gallery and find more detailed doc­u­men­ta­tion on the prod­ucts and the appli­ca­tions. Fox Blocks also pro­vides a toll free num­ber for Cus­tomer and Tech­ni­cal Sup­port 8773692562.
Can masonry be installed on the exterior walls?
Yes, Fox Blocks has a brick ledge form and the xLer­a­tor ledge rein­force­ment that is designed to sup­port mason­ry. Fox blocks also has a tieKey acces­so­ry which is a specif­i­cal­ly made as a mason­ry tie, to be insert­ed through the form into the con­crete.