Can you vibrate or consolidate the concrete in ICFs?
Yes, consolidation of the concrete is one of the key elements in the placement of concrete in an ICF wall. Fox Blocks recommends internal vibration with a pencil vibrator, quickly in and slowly out.
Does the Fox Blocks contain recycled materials?
The plastic webs in Fox Blocks forms are 100% recycled postindustrial polypropylene. The EPS insulation is virgin material. Recycled content for an ICF block is measured by weight. The recycled content by weight of a standard 6″ Fox Blocks form — 48%.
Where can I purchase the product?
Fox Blocks has a wide-ranging network of knowledgeable product distributors and trained installers across North America; contact Fox Blocks Customer Service to find the closest Fox Blocks product distributor or trained installer in your area.
How do I apply an acrylic stucco finish to an ICF?
Acrylic stucco is a thin coat finish which can be directly applied to the EPS insulation on the exterior face of the ICF. Fox Blocks provides a continuous EPS surface conducive for the application of acrylic stucco. All acrylic stucco manufactures are familiar with ICFs as a substrate and each have their recommendations for application over ICFs. Note there is a difference in the installation procedures between acrylic stucco and traditional stucco.
Is the Fox Blocks form recyclable?
Yes, every component of the Fox Blocks form itself plus the concrete and reinforcement bars are recyclable.
How do I apply traditional stucco to an ICF?
Traditional stucco has a thick cementitious base, typically installed over a metal lath. The metal lath is fastened directly to the Fox Blocks webs with screw or staples.
Do ICFs require a special concrete mix design?
The concrete is normal strength, minimum 2500 psi (20 MPa) per building codes. The mix design specifies a smaller aggregate and higher slump than concrete typically used for floors. Most Ready-Mix suppliers are familiar with an ICF concrete mix design.
Can you build and pour concrete in cold weather?
Yes. The forms insulate the concrete and enhance the curing process. The top of the forms, or exposed concrete areas will need to be covered, temporarily, with insulation to prevent the exposed concrete from freezing. Fox Blocks projects can be constructed any time of the year, no delays for cold weather.
Is installing ICFs a DIY project?
Fox Blocks recommends that all installers using Fox Blocks ICFs complete a Fox Blocks training program to ensure they have a better understanding of the basics. However, for first time installers, it is preferred that a Fox Blocks trained, experienced installer inspect the installation prior to placement of concrete and assist in the placement of the concrete, as they are familiar with working with concrete and can ensure the build is structurally sound and safe and the walls are consolidated properly, built straight and plumb.
What fasteners are recommended for ICFs?
Fox Blocks has conducted numerous fastener tests for pull-out strength and shear capacity for various fasteners – screws, ring shank nails and staples into the plastic webs. The recommendation for interior and exterior applications of finish materials is for the use of screws which provide the best holding capacity into the plastic webs or fastening strips in the forms which are identified on each block.
The EPS insulation does not provide any holding capacity for fasteners.